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Distillation Troubleshooting, by Henry Z. Kister
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THE FIRST BOOK OF ITS KIND ON DISTILLATION TECHNOLOGY
The last half-century of research on distillation has tremendously improved our understanding and design of industrial distillation equipment and systems. High-speed computers have taken over the design, control, and operation of towers. Invention and innovation in tower internals have greatly enhanced tower capacity and efficiency. With all these advances, one would expect the failure rate in distillation towers to be on the decline. In fact, the opposite is the case: the tower failure rate is on the rise and accelerating.
Distillation Troubleshooting collects invaluable hands-on experiences acquired in dealing with distillation and absorption malfunctions, making them readily accessible for those engaged in solving today's problems and avoiding tomorrow's. The first book of its kind on the distillation industry, the practical lessons it offers are a must for those seeking the elusive path to trouble-free distillation.
Distillation Troubleshooting covers over 1,200 case histories of problems, diagnoses, solutions, and key lessons. Coverage includes:
* Successful and unsuccessful struggles with plugging, fouling, and coking
* Histories and prevention of tray, packing, and internals damage
* Lessons taught by incidents and accidents during shutdowns, commissioning, and abnormal operation
* Troubleshooting distillation simulations to match the real world
* Making packing liquid distributors work
* Plant bottlenecks from intermediate draws, chimney trays, and feed points
* Histories of and key lessons from explosions and fires in distillation towers
* Prevention of flaws that impair reboiler and condenser performance
* Destabilization of tower control systems and how to correct it
* Discoveries from shutdown inspections
* Suppression of foam and accumulation incidents
A unique resource for improving the foremost industrial separation process, Distillation Troubleshooting transforms decades of hands-on experiences into a handy reference for professionals and students involved in the operation, design, study, improvement, and management of large-scale distillation.
- Sales Rank: #300052 in Books
- Published on: 2006-04-07
- Original language: English
- Number of items: 1
- Dimensions: 9.50" h x 1.52" w x 6.45" l, 2.47 pounds
- Binding: Hardcover
- 752 pages
Review
"…an extensive compilation of problems, solutions, and lessons learned…Kister is probably the world's foremost authority on the subject…" (CHOICE, September 2006)
"The third book on distillation by the renowned Henry Kister.� It is a highly impressive piece of work." (The Chemical Engineer, March 2008)
From the Back Cover
THE FIRST BOOK OF ITS KIND ON DISTILLATION TECHNOLOGY
The last half-century of research on distillation has tremendously improved our understanding and design of industrial distillation equipment and systems. High-speed computers have taken over the design, control, and operation of towers. Invention and innovation in tower internals have greatly enhanced tower capacity and efficiency. With all these advances, one would expect the failure rate in distillation towers to be on the decline. In fact, the opposite is the case: the tower failure rate is on the rise and accelerating.
Distillation Troubleshooting collects invaluable hands-on experiences acquired in dealing with distillation and absorption malfunctions, making them readily accessible for those engaged in solving today's problems and avoiding tomorrow's. The first book of its kind on the distillation industry, the practical lessons it offers are a must for those seeking the elusive path to trouble-free distillation.
Distillation Troubleshooting covers over 1,200 case histories of problems, diagnoses, solutions, and key lessons. Coverage includes:
- Successful and unsuccessful struggles with plugging, fouling, and coking
- Histories and prevention of tray, packing, and internals damage
- Lessons taught by incidents and accidents during shutdowns, commissioning, and abnormal operation
- Troubleshooting distillation simulations to match the real world
- Making packing liquid distributors work
- Plant bottlenecks from intermediate draws, chimney trays, and feed points
- Histories of and key lessons from explosions and fires in distillation towers
- Prevention of flaws that impair reboiler and condenser performance
- Destabilization of tower control systems and how to correct it
- Discoveries from shutdown inspections
- Suppression of foam and accumulation incidents
A unique resource for improving the foremost industrial separation process, Distillation Troubleshooting transforms decades of hands-on experiences into a handy reference for professionals and students involved in the operation, design, study, improvement, and management of large-scale distillation.
About the Author
Henry Z. Kister is a Senior Fellow and director of fractionation technology at Fluor Corporation. He has 30 years of experience in troubleshooting, revamping, field consulting, design, control, and startup of fractionation processes and equipment. Previously, he was Brown & Root's staff consultant on fractionation and also worked for ICI Australia and Fractionation research, Inc. (FRI). He is the author of the textbooks Distillation Design and Distillation Operation, as well as 80 published technical articles, and has taught the IChemE-sponsored "Practical Distillation Technology" Course more than 260 times. A recipient of Chemical Engineering magazine 2002 award for personal achievement in chemical engineering, and of the technology, Kister obtained his BE and ME degrees from the University of NSW in Australia. he is a Fellow of IChyemE, a Member of the AICHE, and serves on the FRI Technical Advisory and Design Practices Committees.
Most helpful customer reviews
4 of 5 people found the following review helpful.
Good but not great
By NGNEER
Henry Kister is an industry icon and does the Lord's work by cataloging and reporting the Hydrocarbon Processing Industry's process design issues. This book is a fine effort presenting concise summaries myriad Distillation-related gotcha's, but falls short of his previous must-have titles.
In the preface Kister reminds us of at least one human frailty: failing to learn from the past. In these pages he provides a tool to help. Organized by topic (e.g. CONDENSERS THAT DID NOT WORK, or TROUBLESHOOTING DISTILLATION SIMULATIONS, etc.) the thick volume presents case after case of things that went wrong - and how they were fixed. Each scenario is approximately 1.5 pages long and many include sketches and/or photographs. The cases are structued by background, problem, other info, and solution. Often a process engineering "Moral" is included.
250 of the 713 pages are a "Database" of published case histories. Rather, this is a listing of publications spanning 50 years. Though impressive, and arguably very useful, the database should have been included on a CD ROM in any searchable format. Let's hope that is how the author uses it.
I found reading the book a good review of design items that can be overlooked. Still, this is not the required reading of "Distillation Operation" and "Distillation Design" both of which Kister also wrote in the early 1990's. Distillation Troubleshooting is a compendium of problems that likely would have been avoided had the earlier two books been studiously followed.
0 of 0 people found the following review helpful.
useful handbook for prationer in distillation plant
By Luo Yuan Jing
This book is useful tool book which introduce most of distillation principles and practial reference information. Although it is not deepful in basic distillation concepts. Such as column pinching and invariant zone in equilium curve. I suggest that new man can refer "Unit operation in chemical engineering" of Warren L. McCabe in this book's reading.I am new chemical process engineer in caol tar distillation plant. This book is nice book for me.
0 of 0 people found the following review helpful.
Great cases!
By Dirk J. Willard
Excellent, case-by-case, description of distillation problems Henry Kister has solved during his distinguished career. As a contributing editor to Chemical Processing magazine, I find his case problems helpful in developing puzzles for the magazine.
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